Repeated Use of Purified Wastewater in the Dyeing of Polyether Fabrics with Dispersed Dyes
DOI:
https://doi.org/10.17721/fujcV12I1P118-138Keywords:
dyeing, wastewater, treatment, dispersed dyes, polyetherAbstract
The article presents the results of reuse of treated wastewater from the dyeing and finishing production in the technology of fabric dyeing. The wastewater is purified by adsorption using natural zeolite, followed by coagulation and flocculation. The purified water is reused in the process of dyeing polyester fabric with dispersed dyes of Dark Blue Z, Red 2C, Yellow Stable 2K. They ensure the intensity of fabric coloring at 95-99.9% compared to 100%. The stability of the obtained color is at the level of 2-4 points according to the greyscale. The double treatment of the same wastewater makes it easy to dye Polyether fabric with dispersed Dark Blue Z dye.
References
Al-Tohamy R, Ali S, Li F, Okasha K, Mahmoud Y, Elsamahy T, Jiao H, Fu Y, Sun J. A critical review on the treatment of dye-containing wastewater: Ecotoxicological and health concerns of textile dyes and possible remediation approaches for environmental safety. Ecotoxicology and Environmental Safety 2022;231:113-160. https://doi.org/10.1016/j.ecoenv.2021.113160
Agarwala R, Mulky L. Adsorption of Dyes from Wastewater: A Comprehensive Review. ChemBioEng Reviews 2023;10(3):326-335. https://doi.org/10.1002/cben.202200011
Kant R. Textile dyeing industry an environmental hazard. Natural Science 2012;04(01):22-26. https://doi.org/10.4236/ns.2012.41004
Vajnhandl S, Valh J. The status of water reuse in European textile sector. Journal of Environmental Management 2014;141:29-35. https://doi.org/10.1016/j.jenvman.2014.03.014
Parmar S, Daki S, Bhattacharya S, Shrivastav A. Microorganism: an ecofriendly tool for waste management and environmental safety. Development in Wastewater Treatment Research and Processes; 2022. https://doi.org/10.1016/b978-0-323-85657-7.00001-8
Thangaraj S, Bankole P, Sadasivam S. Microbial degradation of azo dyes by textile effluent adapted, Enterobacter hormaechei under microaerophilic condition. Microbiological Research 2021;250:126805. https://doi.org/10.1016/j.micres.2021.126805
Singha K, Pandit P, Maity S, Sharma S. Harmful environmental effects for textile chemical dyeing practice. Green Chemistry for Sustainable Textiles; 2021. https://doi.org/10.1016/b978-0-323-85204-3.00005-1
Korhonen J, Honkasalo A, Seppälä J. Circular Economy: The Concept and its Limitations. Ecological Economics 2018;143:37-46. https://doi.org/10.1016/j.ecolecon.2017.06.041
Mannina G, Gulhan H, Ni B. Water reuse from wastewater treatment: The transition towards circular economy in the water sector. Bioresource Technology 2022;363:127951. https://doi.org/10.1016/j.biortech.2022.127951
Mallick S. Reuse or wastewater in the textile industry. Textile Focus. 2023. https://textilefocus.com/reuse-of-wastewater-in-the-textile-industry
Jimenez B, Asano T. Water Reuse: An International Survey of current practice, issues and needs. Water Intelligence Online 2015. https://doi.org/10.2166/9781780401881
Silva L, Moreira F, Souza A, Souza S, Boaventura R, Vilar V. Chemical and electrochemical advanced oxidation processes as a polishing step for textile wastewater treatment: A study regarding the discharge into the environment and the reuse in the textile industry. Journal of Cleaner Production 2018;198:430-442. https://doi.org/10.1016/j.jclepro.2018.07.001
Holkar C, Jadhav A, Pinjari D, Mahamuni N, Pandit A. A critical review on textile wastewater treatments: Possible approaches. Journal of Environmental Management 2016;182:351-366. https://doi.org/10.1016/j.jenvman.2016.07.090
Reddy K, Kandou V, Havrelock R, El-Khattabi A, Cordova T, Wilson M, Nelson B, Trujillo C. Reuse of Treated Wastewater: Drivers, Regulations, Technologies, Case Studies, and Greater Chicago Area Experiences. Sustainability 2023;15(9):74-95. https://doi.org/10.3390/su15097495
Chandanshive V, Kadam S, Rane N, Jeon B, Jadhav J, Govindwar S. In situ textile wastewater treatment in high rate transpiration system furrows planted with aquatic macrophytes and floating phytobeds. Chemosphere 2020;252:126513. https://doi.org/10.1016/j.chemosphere.2020.126513
Gadekar M, Ahammed M. Use of water treatment residuals for colour removal from real textile dye wastewater. Applied Water Science 2020;10(7):160-185. https://doi.org/10.1007/s13201-020-01245-9
Sulaiman N, Zaini M, Arsad A. Evaluation of dyes removal by beta-cyclodextrin adsorbent. Materials Today: Proceedings 2021;39:907-910. https://doi.org/10.1016/j.matpr.2020.03.696
Zapolsky AK, Mishkova-Klymenko NA, Astrelin IM, Bryk MT, Hvozdyk PI, Kniazkova TV. Physical and chemical bases of wastewater treatment technology. Kyiv: Libra. 2000.
Li F, Katz L, Hu Z. Adsorption of Major Nitrogen-Containing Components in Microalgal Bio-Oil by Activated Carbon: Equilibrium, Kinetics, and Ideal Adsorbed Solution Theory (IAST) Model. ACS Sustainable Chemistry & Engineering 2019;7(19):16529-16538. https://doi.org/10.1021/acssuschemeng.9b03804
Akpomie K, Conradie J. Advances in application of cotton-based adsorbents for heavy metals trapping, surface modifications and future perspectives. Ecotoxicology and Environmental Safety 2020;201:110825. https://doi.org/10.1016/j.ecoenv.2020.110825
Chiong T, Lau S, Lek Z, Koh B, Danquah M. Enzymatic treatment of methyl orange dye in synthetic wastewater by plant-based peroxidase enzymes. Journal of Environmental Chemical Engineering 2016;4(2):2500-2509. https://doi.org/10.1016/j.jece.2016.04.030
Pinto C, Fernandes A, Lopes A, Nunes M, Baía A, Ciríaco L, Pacheco M. Reuse of Textile Dyeing Wastewater Treated by Electrooxidation. Water 2022;14(7):1084. https://doi.org/10.3390/w14071084
Ćurić I, Dolar D, Bošnjak J. Reuse of textile wastewater for dyeing cotton knitted fabric with hybrid treatment: Coagulation/sand filtration/UF/NF-RO. Journal of Environmental Management 2021;295:113133. https://doi.org/10.1016/j.jenvman.2021.113133
Mittersteiner M, Schmitz F, Barcellos I. Reuse of dye-colored water post-treated with industrial waste: Its adsorption kinetics and evaluation of method efficiency in cotton fabric dyeing. Journal of Water Process Engineering 2017;17:181-187. https://doi.org/10.1016/j.jwpe.2017.04.004
Ali A, Shaikh I, Abid T, Samina F, Islam S, Khalid A, Firdous N, Javed M. Reuse of Textile Wastewater After Treating
with Combined Process of Chemical Coagulation
and Electrocoagulation. Polish Journal of Environmental Studies 2019;28(4):2565-2570. https://doi.org/10.15244/pjoes/91940
Mazumder D. Process evaluation and treatability study of wastewater in a textile dyeing industry. International journal of energy and environment 2011;2(6):1053-1066. http://www.ijee.ieefoundation.org/vol2/issue6/IJEE_08_v2n6.pdf
Granato M, Gaspar T, Alves A, de Souza A, Ulson de Souza S. Reuse of wastewaters on dyeing of polyester fabric with encapsulated disperse dye. Environmental Technology 2017;40(4):408-417. https://doi.org/10.1080/09593330.2017.1393017
El-Apasery M, Yassin F, Abd El-Azim M, Abdellatif M. Synthesis and Characterization of some Disperse Dyes based on Enaminones. Journal of Textiles, Coloration and Polymer Science 2020;17(1):1-5. https://doi.org/10.21608/jtcps.2020.22547.1034
Al-Etaibi A, El-Apasery M. A Comprehensive Review on the Synthesis and Versatile Applications of Biologically Active Pyridone-Based Disperse Dyes. International Journal of Environmental Research and Public Health 2020;17(13):4714. https://doi.org/10.3390/ijerph17134714
Vihoniailo O, Popov Ye, Moroz O. Synthesis of thermotransferable anthraquinone dyes. Ʌ'OГОΣ. ONLINE; 2019;3 https://www.ukrlogos.in.ua/10.11232-2663-4139.03.01.html
Semak ZМ. Dyeing, printing, hand painting of fabrics. Kyiv: ISDO. 1993.
Abel A. Pigments for paint. Paint and Surface Coatings 1999. https://doi.org/10.1533/9781855737006.91
Chakraborty J. Colouration with pigments. Fundamentals and Practices in Colouration of Textiles 2010. https://doi.org/10.1533/9780857092823.202
What are disperse dyes used for? 2023. https://ua.etowndyes.com/news/what-are-disperse-dyes-used-for-71885917.html
Gulrajani M. Disperse dyes. Handbook of Textile and Industrial Dyeing 2011. https://doi.org/10.1533/9780857093974.2.365
General introduction to the chemistry of dyes. Some Aromatic Amines, Organic Dyes, and Related Exposures; 2010 https://doi.org/10.1016/s1470-2045(08)70089-5
Disperse Blue 359. PubChem. https://pubchem.ncbi.nlm.nih.gov/compound/112865
Disperse Red 15. PubChem. https://pubchem.ncbi.nlm.nih.gov/compound/8323
Disperse Yellow 1. PubChem. https://pubchem.ncbi.nlm.nih.gov/compound/3858081
Islam КМ. Disperse Dyes: Properties, Classification, Dyeing and Printing Method; 2021.
Tambi S, Mangal A, Singh N, Sheikh J. Cleaner Production of Dyed and Functional Polyester Using Natural Dyes vis-a-vis Exploration of Secondary Shades. Progress in color, colorants and coating 2021;14(2):121-128.
Semak ZM. Textile materials science (Fibres, yarns, threads). Kyiv: ISDO. 1996.
Köpnick H, Schmidt M, Brügging W, Rüter J, Kaminsky W. Polyesters. Ullmann's Encyclopedia of Industrial Chemistry 2000. https://doi.org/10.1002/14356007.a21_227
Emily. How To Dye Polyester – The Ultimate Guide For Every Color. 2021. https://www.thecreativefolk.com/how-to-dye-polyester
National standard of Ukraine. DSTU ISO 753-1:2003, ISO 753-1:1981. Technical acetic acid. Test methods. Part 1: General provisions. Kyiv: SE «UkrNDNC»; 2003 https://online.budstandart.com/ua/catalog/doc-page?id_doc=94148
Jane T. Disperse Dye: All Things You Should Know. 2022. https://www.textilesourcing.net/disperse-dye-all-things-you-should-know
State Standard of Ukraine. DSTU 3998-2000. Materials and products of textile, knitted, sewing and leather. Terms and definitions. Kyiv: SE «UkrNDNC»; 2001. http://online.budstandart.com/ru/catalog/document.html?iddoc=94911
International Standard. Textile materials. Determination of colour fastness. Part X12. Method for determining the friction resistance of colouring. DSTU ISO 105-Х12:2016 https://www.iso.org/obp/ui/en/#iso:std:iso:105:-X12:ed-6:v1:en
International Standard. Textile materials. Determination of colour fastness. Part A02. Grey scale for assessing colour change. STU ISO 105 А02:2005. https://www.iso.org/obp/ui/en/#iso:std:iso:105:-A02:ed-4:v1:cor:2:v1:en
International Standard of Ukraine. DSTU EN ISO 105-C10:2020 (EN ISO 105-C10:2007, ISO 105-C10:2006. Materials are textile. Test method for colour fastness. Part C10. Colour fastness to washing with soap or soap and soda. Kyiv: SE «UkrNDNC»; 2020. https://zakon.isu.net.ua/sites/default/files/normdocs/dstu_en_iso_105-c10_2020.pdf
Koval M. Research of wastewater treatment of dyeing and finishing production by adsorbicial method using natural zeolite. Scientific notes of Taurida National V.I. Vernadsky University. Series: Technical Sciences 2024;2(1):96-105. https://doi.org/10.32782/2663-5941/2024.1.2/17
Koval MG, Kuzmenko VG, Romanenko NG, inventor; Cherkasy State Technological University, patent holder. Method of treatment of multicomponent wastewater from the dyeing and finishing production. Ukraine patent 151829 U. 2022 Sept 21.
Koval M. Research of wastewater treatment of dyeing and finishing production by adsorbicial method using natural zeolite. Scientific notes of Taurida National V.I. Vernadsky University. Series: Technical Sciences 2024;2(1):96-105. https://doi.org/10.32782/2663-5941/2024.1.2/17
Olson ES. Textile Wet Processes. USA: Noyes Publications, Park Ridge. 1983.
Koval MG, Konohrai VA, Feshchrnko NV, Romanenko NG, Yakymenko IK. Assessment of Phytotoxicity of Used Zeolite as a Sorbent of the Dyeing and Finishing Production Wastewater by the Phytoindication Method. Science and Innovation 2023;19(6):77-86. https://doi.org/10.15407/scine19.06.077
Zeolite soil additive. 2022. https://sokirnitskij-tseoltovij-zavod.prom.ua//ua/p66439053-dobavka-grunt-tseolitu.html
Kachanovska LO, Pavliuk SD. Agroecological assessment of soils in Cherkasy region. 2023. http://journals.nubip.edu.ua/index.php/Dopovidi/article/viewFile/9476/8491
Rabosh IO, Kofanova OV. Evaluation of phytotoxicity of urban soils contaminated by road transport infrastructure. Scientific reports of NULES of Ukraine 2019;1(77):121-132.
Krainiukov OM, Kryvytska IA, inventor; Karazin Kharkiv National University, patent holder. Method for determining the degree of soil contamination. Ukraine patent 113560 U. 2017 Feb 10.
Koval M, Romanenko N. Principle of wastewater reuse in the processes of dyeing textile materials. Technical Sciences and Technologies 2022;4(30):169-179. https://doi.org/10.25140/2411-5363-2022-4(30)-169-179
Gaurav S, Raja B. Digital Color Imaging Handbook. 2024. https://books.google.com.ua/books?id=OxlBqY67rl0C&pg=PA31&vq=1.42&dq=jnd+gaurav+sharma&source=gbs_search_s&sig=vresXi1emghh1Jq57hr2R6cVXIs&redir_esc=y#v=onepage&q=1.42&f=false
Colorimetric Fundamentals CIELab. 2024. https://www.datacolor.com/wp-content/uploads/2022/11/color_fundamentals_part_ii.pdf
Koval MG. Development of resource-saving technology of dyeing cotton fabrics by reactive dyes with reuse of treated wastewater from dyeing and finishing production and creation of a basic technological scheme. Journal of Chemistry and Technologies 2024;32(3):669-680.
Downloads
Published
Issue
Section
License
Copyright (c) 2024 French-Ukrainian Journal of Chemistry

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
Authors who publish with this journal agree to the following terms:
Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).